KIA Rio – execution of repair front brake calipers

KIA Rio - execution of repair front brake calipers Order of the product disassembly
1. Loosen the bleeder valve and make the drain brake fluid from the caliper to the previously prepared a suitable container.
2. Remove the piston dust cover.
3. Between the surfaces of the caliper piston and install a wooden block.

Please note the following warning:

That would push the piston in the cylinder calipers never serve high-pressure air.
Excessive pressure with such power can push part of the cylinder, caliper, it will be enough to cause bodily harm. Do not try to catch the piston by hand when removing the cylinder.
Compressed air may only be used as an alternative during extrusion of the piston from the cylinder.
To apply, use the air in the cylinder bore, which serves to attach the brake hose. The air pressure in this case must be of such force that would push the piston in the cylinder calipers.

5. Using a wooden or plastic rod, to avoid damaging the surface, do not use hard metal tools, remove the piston seal from an opening slide.
6. Carefully remove the bleeder valve.
7. Remove the sleeve.

Warning:

Oil, gasoline, kerosene, solvents, do not use for production of parts cleaning carriage.
If this is allowed then the details will remain their particles, which then damage the rubber seals.
8. Details carriage wash in pure meth (brake fluid), with subsequent drying with compressed air.
The order of assembly work
1. In the cylinder caliper piston seal, set, pre-lubricated it with fresh brake fluid.
2. The piston also lubricate the fluid and set it partially into the cylinder.
3. Lubricate the piston dust cover and place it on the piston.
4. Pushes the piston into the caliper so that he got into the cylinder calipers.
5. Screwing install bleeder.
6. Replace the plug.
7. The interior surfaces of bushings grease lubricant, which is contained in the kit to repair.

All rubber parts replaced. In the production of repair also note the absence of corrosion. Repair is performed using only the materials provided in the description.

zagDaewoo Matiz – repairs to the front caliper tormozazag ~

Warnings:

Brake pads, doing your job, and also produce materials that lead to their deterioration and breakage. When their work is formed brake dust containing asbestos which may harm health. Carrying out work on their treatment, do not use compressed air and do not breathe dust. Clean the brake mechanism, using only specially designed for this car brand cleaner brakes. In the event of failure of only one slide must change the whole pair.

Production of disassembly:

Remove the bolts securing the caliper to the holder, to eliminate the turning at the same time hold the second key guide fingers. Disassemble the slide from the holder and the cylinder. Then make removal of brake pads from the caliper holder, followed by removal of the pressure spring. After that, remove the guide pin, then the protective cover. Then turn the pressure springs, remove it. Dismantle and remove the dust cap bleeder. Remove the protective cover after the piston. Clean the caliper of dirt and dust. When risen at the same time do not inhale the dust it, use a protective mask. Securing the caliper in a vise, perform extraction of the piston. For this procedure, apply a low-pressure air into the brake cylinder, using the hole where the brake hose is connected. To do this, instead of the brake pads postavte wooden block. After removing the bar, carefully remove the piston. Remove carefully so as not to damage the cylinder wall, omentum, which is in the groove of the cylinder slide using the edge of a screwdriver-type lever. Check the condition of all the details slide. Make the replacement of worn or damaged. Carefully inspect the cylinder and piston. If you find ticks, scratches, pitting or deterioration, change the piston and cylinder with new ones. Regardless of their status, change all the rubber parts. Make the Flush all parts of methyl alcohol (net brake. Fluid) dry rub them. Compressed air blow holes and tubes.

Assemble:

Put on seal and piston a thin layer of brake. fluid. Perform an oil seal piston. Using a special device or a hammer handle to push the piston cylinder calipers. Tighten the bleeder valve in place and tightened his point 6N • m Put the guide pin with a protective cover. Install the spring. Put the brake pads. Tighten the bolts, slide holder, we connect with the cylinder. Tightening torque of bolts 26n • m. Follow the blowing air cylinder, then fill it with fresh brake. fluid.

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